![]() And we’re extremely proud we earned the OSHA VPP merit award."Īfter three years of preparation, Victaulic Operations at the Forks facility achieved OSHA Voluntary Protection Program (VPP) Merit designation in early 2014. ![]() We have driven our injuries down significantly-we’re well below the industry standard. ![]() "When we look back and see where we were, we have taken great strides and made major accomplishments in a lot of areas," said Martin. Martin said that everybody on this team has put forth great effort to make the Forks facility run as smoothly, efficiently, and safely as possible. "We test incoming scrap, we test when the metal is molten, during pouring, and as we cast." "We test at every step of the process to ensure we have the proper nodularity, chemistry, and microstructure," said Martin. To ensure quality, Victaulic monitors incoming materials. "We also re-melt 100% of the sprue from our castings and ductile iron turnings from our machine shop." "Other than the alloys we use, such as carbon, magnesium, and silicon we use recycled metal we purchase from scrap recovery services for each furnace charge," said plant manager Tim Martin. Next, the molten metal is poured into sand molds, which form parts that are machined and then assembled into Victaulic’s products. First, induction furnaces melt scrap iron and the necessary additives at 2,800 F according to recipes determined by the company’s metallurgists. Manufacturing processes at Victaulic’s Forks facility are straightforward.
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